Part Hanger Systems for EMS Conveyors
- prabhu230
- Jun 23
- 3 min read
Part Hanger Systems for EMS Conveyors
Flexible, Safe and High-Productivity Material Handling for Modern Assembly Lines
In automotive and industrial manufacturing, smooth material movement is essential for maintaining production flow, assembly quality, and operator efficiency. EMS conveyor systems play a major role in transporting cabins, vehicle frames, and large assemblies through different workstations.
Shiran Engineering designs and manufactures custom Part Hanger Systems for EMS Conveyors to support flexible, safe, and efficient movement of components across assembly, paint shop, trim line, delivery, and inspection applications.
Our hanger systems are engineered around the component, production sequence, available EMS capacity, and required cycle time—helping manufacturers improve productivity without major changes to their existing conveyor infrastructure.
Cabin Part Hanger System for Underbody Trim and Vehicle Main Frame Assembly
Our cabin part hanger systems are designed to support underbody trim operations, vehicle main-frame assembly, and related manufacturing processes.
The system securely holds the cabin or vehicle structure in the required position while it moves through the EMS conveyor line. This provides better accessibility for operators, improves assembly ergonomics, and ensures stable handling of large components during production.
The hanger design can be customized based on cabin size, mounting points, weight, assembly sequence, and workstation requirements.
Combination Hanger System for Multiple Cabin Models
Shiran Engineering’s combination hanger system is designed to handle multiple cabin models using a single hanger frame.
Instead of using separate hangers for every cabin variant, the system uses adjustable and flexible holding arrangements that can accommodate different cabin sizes and configurations. This helps manufacturers reduce changeover time, improve line flexibility, and manage multiple product variants more efficiently.
The system is specially designed to improve product planning and execution without requiring frequent mechanical changes or separate hanger systems for each model.
Key Advantages
One hanger system for multiple cabin models
Reduced changeover requirement
Improved production flexibility
Better cycle-time utilization
Lower investment in dedicated fixtures
Improved planning for mixed-model production
Designed within the hanging capacity of the existing EMS conveyor
Linear Side Systems for Different Cabin Models
The hanger system can be integrated with linear side movement mechanisms to support different cabin widths, mounting locations, and model variations.
These linear systems allow the hanger arms, support points, or locking positions to move according to the selected cabin model. This ensures accurate component positioning while maintaining stability and safe handling throughout the conveyor movement.
The flexible linear arrangement makes the system suitable for manufacturers producing multiple cabin variants on the same EMS line.
Electrically Operated and PLC-Controlled System
The part hanger system is designed for controlled and repeatable operation through electrical and automation-based mechanisms.
The system can include:
PLC-controlled electrical operation
Electrical actuators for linear movement
Gear motor-driven mechanisms
Lead screw-based adjustment systems
Quick locking mechanisms
Sensors for position confirmation
Interfacing with EMS conveyor controls
Safety interlocks and feedback signals
The PLC controls the movement sequence, locking condition, position confirmation, and communication with the EMS conveyor. Sensors ensure that the hanger reaches the correct position before the component proceeds to the next station.
This improves repeatability, reduces manual adjustment, and supports safe operation in high-volume production environments.
Benefits of Multi-Part Integration
A multi-part integrated EMS hanger system can significantly improve the overall production cycle time.
By allowing different cabin models or multiple components to be handled using one flexible hanger arrangement, manufacturers can reduce waiting time, minimize manual intervention, and improve line utilization.
Major Benefits
Improved production cycle time
Flexible assembly for multiple part variants
Reduced changeover time
Better operator accessibility
Stable and secure component handling
Improved safety during material movement
User-friendly operation
Reduced dependency on manual adjustments
Better use of existing EMS conveyor capacity
Improved production planning and execution
Easy Installation and Wide Application Range
Our EMS part hanger systems are designed for easy integration with existing conveyor systems. The solution can be developed based on available EMS load capacity, conveyor layout, component dimensions, station requirements, and production volume.
The systems can be used across a wide range of applications, including:
Automotive cabin and vehicle-frame assembly
Underbody trim lines
Paint shop material handling
Automotive component manufacturing
Delivery and dispatch systems
Heavy engineering components
Defence product assembly
Aerospace component handling
Industrial vehicle manufacturing
Multi-variant production lines
Built Around Your Process
Every production line has different component sizes, product variants, cycle times, and handling requirements. Shiran Engineering develops custom EMS hanger systems that fit your process—not the other way around.
From concept design and load calculation to fixture development, electrical controls, PLC integration, EMS interfacing, installation, and commissioning, our team supports the complete project lifecycle.
Improve Flexibility. Reduce Changeover. Move Production Forward.
With a well-designed EMS part hanger system, manufacturers can improve assembly flexibility, reduce handling challenges, and achieve better productivity across the production line.
Shiran Engineering delivers custom part hanger systems designed for safer handling, faster cycle times, and smarter assembly operations.
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